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Batching Systems, Inc.

50 Jibsail Drive Prince Frederick, MD 20678 United States

Batching Systems Inc (BSI) provides fast, accurate, cost-effective automated solutions that can feed a wide range of products for the industrial/general products, food, medical and pharmaceutical/nutraceutical industries into bags, multi-cell bags, boxes or other containers for retail presentation. Equipment includes Batchmaster Counter (BMIV), Bagmaster VFFS bagger, Weighmaster (FAW) scales, collating conveyors, box handling equipment, blister carousels and clamshell systems.

Dry Fillers

Batching Systems, Inc. - Dry Fillers Product Image

Batchmaster® counters utilize patented dual view scanners to provide high accuracy counts possible. Out of tolerance parts are rejected prior to entering a package. The latest Batchmaster® IV counter is an accurate high-speed counting system that detects and rejects parts one-third smaller or larger than a target part thereby separating the good parts from the bad. These counters can easily integrate with upstream and downstream packaging equipment. Batching Systems can provide standalone counters or fully integrated turnkey packaging systems.

See the Dry Fillers page on this company's website.

Types of Dry Fillers

  • Net Weight Fillers (Dry)
  • Piece Counters
  • Tablet Counters
  • Vibratory Fillers

Features:

  • Automatic
  • Entry-level/budget models available
  • Fill by weight
  • Frozen
  • IIoT ready
  • Inline
  • Manual
  • PackML controls architecture
  • Rotary
  • Semi-automatic
  • Solid pieces (free-flowing)
  • Tablet for food
  • Tablet for pharma
  • Tool-less changeover
  • Volumetric

Package Types:

  • Flexible Bag Package Type Icon
    Bag
  • Rigid Bottle or Jar Package Type Icon
    Bottle or Jar
  • Rigid Can or Canister Package Type Icon
    Can or Canister
  • Rigid Carton (Folding) Package Type Icon
    Carton (Folding)
  • Rigid Carton (Gabletop) Package Type Icon
    Carton (Gabletop)
  • Semi-Rigid Clamshell Package Type Icon
    Clamshell
  • Rigid Cup, Bowl or Tub Package Type Icon
    Cup, Bowl or Tub
  • Flexible Pouch Package Type Icon
    Pouch
  • Flexible Sachet Package Type Icon
    Sachet
  • Flexible Stand-up Pouch Package Type Icon
    Stand-up Pouch
  • Flexible Stick Pack Package Type Icon
    Stick Pack

Form/Fill/Seal

Batching Systems, Inc. - Form/Fill/Seal Product Image

The Bagmaster® Series of vertical form/fill/seal machines offers flexibility for running different types of film and versatility for system integration to any type of packaging machine. Designed for short or long production runs, machines are designed for heavy-duty applications including frozen food, hardware, toy and industrial product applications, machines run at speeds of up to 100 cycles per minute, depending on the model. The Bagmaster® 250 or 400 Vertical Form, Fill, and Seal Bagging Machine makes bags out of flat stock film, with the bag formed around the product.

See the Form/Fill/Seal page on this company's website.

Types of Form/Fill/Seal

  • Vertical Form/Fill/Seal
  • Zipper/Reclosure Applications

Features:

  • Automatic
  • Entry-level/budget models available
  • Heat seal
  • IIoT ready
  • Intermittent motion
  • Manual
  • PackML controls architecture
  • Portion pack
  • Powder
  • Semi-automatic
  • Stand-up pouch
  • Tool-less changeover
  • Zipper

Package Types:

  • Flexible Bag Package Type Icon
    Bag
  • Flexible Pouch Package Type Icon
    Pouch
  • Flexible Stand-up Pouch Package Type Icon
    Stand-up Pouch
  • Flexible Stick Pack Package Type Icon
    Stick Pack

Conveyor

Batching Systems, Inc. - Conveyors Product Image

Batching Systems manufactures heavy-duty tabletop, infeed, discharge, and flighted conveyors. Bulk product pre-feeders provide easy ergonomic hydraulic drop and lift load height, gentle non-abrasive product handling, effective disentangling and uniform product flow. System includes a vibratory pre-feeder, precision product metering and storage hopper all in one. Heavy-duty construction and gentle product handling. Easy filling, effective disentangling and uniform discharging of products like long screws and other hardware items. The Sure Feed Hopper Lift consists of a vibratory feeder mounted above counting, weighing or processing equipment, on a stand that is designed to allow the feeder to drop back and down to an ergonomic load height. The operator uses the hand control to bring the feeder down to load position while the counter, scale or processor continues to run, resulting in zero down time for product re-fill. Once product is filled, the operator returns the hopper to feed height to resume product delivery.

See the Conveyor page on this company's website.

Types of Conveyor

  • Flighted Conveyors
  • Infeed & Discharge Conveyors
  • Tabletop Conveyors
  • Vibratory Conveyor/Feeder

Features:

  • Buffering
  • Cases
  • Counting
  • Incline/decline
  • Indexing
  • Packages
  • Polymer

Product & Package Handling

Batching Systems, Inc. - Product & Package Handling Product Image

Heavy duty bulk product pre-feeders and conveyors from Batching Systems are engineered to provide easy ergonomic filling, gentle non-abrasive product handling, effective disentangling and uniform product flow. Batching Systems supplies ergonomic hydraulic drop and lift load height dumpers for bulk unloading. The Sure Feed Hopper Lift consists of a shaker type vibratory feeder mounted above counting, weighing or processing equipment, on a stand that is designed to allow the feeder to drop back and tilt down to an ergonomic load height. The operator uses the hand control to bring the feeder down to load position while the counter, scale or processor continues to run, resulting in zero down time for product refill. Once filled, the operator returns the hopper to feed height to resume product delivery.

See the Product & Package Handling page on this company's website.

Types of Product & Package Handling

  • Dumpers & Bulk Unloading
  • Tilters & Shakers

Features:

  • Counting
  • Entry-level/budget models available
  • IIoT ready
  • Indexing
  • PackML controls architecture
  • Tool-less changeover

Package Types:

  • Flexible Bag Package Type Icon
    Bag
  • Semi-Rigid Blister Pack (Retail) Package Type Icon
    Blister Pack (Retail)
  • Rigid Bottle or Jar Package Type Icon
    Bottle or Jar
  • Rigid Can or Canister Package Type Icon
    Can or Canister
  • Rigid Carton (Folding) Package Type Icon
    Carton (Folding)
  • Rigid Carton (Gabletop) Package Type Icon
    Carton (Gabletop)
  • Semi-Rigid Clamshell Package Type Icon
    Clamshell
  • Rigid Cup, Bowl or Tub Package Type Icon
    Cup, Bowl or Tub
  • Flexible Pouch Package Type Icon
    Pouch
  • Flexible Stand-up Pouch Package Type Icon
    Stand-up Pouch
  • Flexible Stick Pack Package Type Icon
    Stick Pack

Additional Offerings

Additional offerings can be found on the Batching Systems, Inc. website

System Integration Services Product Counting Systems

See the additional offerings on the company's website.