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BW Flexible Systems

225 Spartangreen Blvd. Duncan, SC 29334 United States

BW Flexible Systems is a global manufacturer of flexible packaging machines that fill and bag thousands of food and non-food products. Our packaging systems are designed and manufactured to maximize the efficiency and lifetime value of our customers’ packaging lines. Our range of flexible packaging machinery includes form-fill-seal, feeding, bag filling and sealing, pouch-making equipment, flow-wrap, reclosable packaging solutions, palletizing, stretch-wrapping and more.

Dry Fillers

BW Flexible Systems - Dry Fillers Product Image

BW Flexible Systems supplies semi-free flowing and free-flowing bag filling equipment, as well as multi-head scale systems and computer combination weighers for dry filling operations. The Thiele OmniStar high-speed bag filling system for pet food, animal feed, food, industrial and agricultural products, offers production-enhancing features for large bags that were formerly found only on packaging systems for small bags. The OmniStar packages mid- to large-sized bags of product at speeds up to 20 bags/min. Thiele's 3110 Bag Filling System includes the improved Slidell PowderPacker Pro Vertical Auger Bagging System, a completely automated packaging system that offers virtually dust free bagging for most difficult to handle powders, especially titanium dioxide, resins and pigments, fine fluffy powders and powdered chemicals. BW Flexible Systems also offers a range of multi-head scale systems—including both Ishida and Yamato—delivering extremely accurate and fast weighing of a wide range of applications for all the industry sectors we serve, including IQF, produce, vegetables, confectionery, cheese, bakery, and more.

See the Dry Fillers page on this company's website.

Types of Dry Fillers

  • Auger Fillers
  • Combination Scales
  • Net Weight Fillers (Dry)


BW Flexible Systems - Form/Fill/Seal Product Image

BW Flexible Systems manufactures vertical form/fill/seal machines designed for rapid, efficient throughput to meet production demands. BW Flexible Systems' full line of continuous and intermittent motion machines include bagging machines from Hayssen, Sandiacre and Simionato brands. The Hayssen ISB is a vertical form/fill/seal (VFFS) bagger designed with hygienic design and performance at the core of its frame and operation. The entire machine is high-pressure washdown capable and its frame is an open-channel design with sloped surfaces built to have no more than one square-inch of surface-to-surface contact between its components. Other models include the Sandiacre NOVUS Doy/Quad, designed for both high speed and modular rapid changeover between stand-up pouches, doys packs and pillow bags. The small footprint Simionato Logic S 450 is capable of holding reels up to 880 mm (34.6 in.), ideal for large format packaging.

See the Form/Fill/Seal page on this company's website.

Types of Form/Fill/Seal

  • Vertical Form/Fill/Seal


  • Automatic
  • Hygienic (low-moisture)
  • Quad-seal bags
  • Stand-up pouch
  • Tri-seal bags
  • Washdown (wet)

Package Types:

  • Flexible Bag Package Type Icon
  • Flexible Pouch Package Type Icon
  • Flexible Stand-up Pouch Package Type Icon
    Stand-up Pouch

Pre-made Bag Loading & Sealing

BW Flexible Systems - Pre-made Bag Loading & Sealing Product Image

BW Flexible System supplies Thiele brand bag sealers such as the Thiele Integral Poly Sealer for pet food, animal feed, food, agriculture and other products, which reach speeds in excess of 150 feet/min. Sealer is integrated directly into either Thiele’s OmniStar Bagger or UltraStar Bagger, helping customers seal poly bags or zipper top bags at speeds of over 30 bags per minute. Other products include the Thiele 4600 Aerosol Bag Closer and the Integral XJX PBOM Sealer.

See the Pre-made Bag Loading & Sealing page on this company's website.

Types of Pre-made Bag Loading & Sealing

  • Bag/Pouch Sealing Equipment

Wrapping Equipment

BW Flexible Systems - Wrapping Equipment Product Image

BW Flexible Systems manufactures a wide range of horizontal flow wrappers from Hayssen, Rose Forgrove and Schib. The Rose Forgrove Integra horizontal flow wrapper is used for both food and non-food products that require a hermetic seal using barrier, laminated, and all other heat-sealable types of films. Built to excel in a wide range of industries, the Schib® CO90 horizontal flow wrapper features a solid construction, easy-to-clean hygienic design; wrapper comes as a standalone machine or can be integrated into completely automated packaging systems. The Hayssen RT2000, featuring a rugged and hygienic design, can be used to fill, form, and seal an array of film structures for a wide range of products using its unique long-dwell sealing system.

See the Wrapping Equipment page on this company's website.

Types of Wrapping Equipment

  • Flow Wrappers

Feeding & Inserting Equipment

BW Flexible Systems - Feeding & Inserting Equipment Product Image

Streamfeeder brand friction feeders offer solutions for batch counting a wide variety of printed paper and plastic card products, tipping and affixing many types of products, mail feeding and handling, as well as inkjet printing solutions for coding and verification.

See the Feeding & Inserting Equipment page on this company's website.

Types of Feeding & Inserting Equipment

  • Placement/Feeder Systems


  • Stacks


BW Flexible Systems - Palletizing Product Image

Designed for the food, industrial and automotive, agriculture, and the pet/animal food and care markets, BW Flexible Systems bag palletizers feature a patented layer squaring and compression system to maximize full-pallet load stability and appearance. SYMACH palletizing machines are easily customizable for every machine and handle difficult products such as pet food, onions, carrots, potatoes, cartons, and bakery products. The Thiele Master 3500 high-level bag palletizer features a high-speed pusher motor to increase the efficiency of the production line. With mechanical and electrical components, the system utilizes automatic programming to palletize filled bags or bales.

See the Palletizing page on this company's website.

Types of Palletizing

  • Palletizers (Mechanical)