Catalyx

11 Penns Trail Bldg. 100 Newtown, PA 18940 United States

Catalyx is a machine vision and automation company that integrates technology and people to help global manufacturers and logistics companies achieve next-generation levels of quality and throughput. For over thirty years, the minds behind Catalyx have been at work maximizing operational processes across highly regulated industries by inventing new technology applications and supporting companies with technical experts. With 9 global offices, over 550 team members, and 3,000 projects under our belt (and counting), we have the capabilities and reach to solve unique process problems at scale – and the vision to keep doing what’s never been done before.

Packaging Inspection Equipment

Catalyx - Packaging Inspection Equipment Product Image

Catalyx's AI-powered machine vision systems are designed to improve efficiency, accuracy, and productivity in packaging inspection across various industries. These systems support automated vision inspection, process control, robotic guidance, object detection, barcode reading, color verification, defect detection, optical character recognition (OCR), part verification, sorting, and traceability. Tailored to meet specific business needs, they can function as turnkey solutions or integrate with existing processes. Catalyx collaborates with partners like Cognex to implement machine vision technology that enhances quality, precision, and operational efficiency. By reducing errors and optimizing production, these systems contribute to more reliable and consistent packaging outcomes.

See the Packaging Inspection Equipment page on this company's website.

Types of Packaging Inspection Equipment

  • Vision Inspection Systems

Features:

  • Automatic
  • Semi-automatic

Package Types:

  • Rigid Ampoule or Vial Package Type Icon
    Ampoule or Vial
  • Semi-Rigid Blister for Tablets Package Type Icon
    Blister for Tablets
  • Rigid Bottle or Jar Package Type Icon
    Bottle or Jar
  • Rigid Carton (Folding) Package Type Icon
    Carton (Folding)
  • Rigid Cartridge Package Type Icon
    Cartridge
  • Semi-Rigid Sleeve Package Type Icon
    Sleeve

Case Packing Equipment

Catalyx - Case Packing Equipment Product Image

Speed, precision, and efficiency are the cornerstones of modern packaging. Catalyx case packing and robotic palletizing solutions are engineered to accelerate production, reduce manual labor, and enhance operational consistency. Whether handling high-speed case packing or advanced robotic palletizing, Catalyx systems provide seamless automation, ensuring accuracy, flexibility, and maximum throughput from start to finish.

See the Case Packing Equipment page on this company's website.

Types of Case Packing Equipment

  • Case or Tray Loaders

Package Types:

  • Bulk/Industrial Lined Case Package Type Icon
    Lined Case

Palletizing

Catalyx - Facility Design & Engineering Services Product Image

Catalyx specializes in end-of-line automation solutions, specializing in the integration of AI-powered robotic and cobot systems for tasks including case packing and palletizing. Their expertise spans the design, development, and implementation of automated systems with custom end-effector designs for pick-and-place case packing, cartoning, and palletizing applications. By leveraging machine vision technology, Catalyx delivers adaptable and precise automation systems that enhance efficiency and reduce manual labor. The company collaborates with leading robotics providers such as Universal Robots, Brooks Automation, Epson Robots, and Fanuc to ensure seamless integration tailored to specific production needs. With a focus on optimizing throughput, reducing costs, and increasing operational consistency, Catalyx works closely with clients to develop scalable automation solutions that improve productivity and provide a strong return on investment. Their experience in robotics and packaging automation positions them as a trusted partner for businesses seeking to modernize end-of-line processes.

See the Palletizing page on this company's website.

Types of Palletizing

  • Engineering Services
  • Process Validation
  • System Integrators

Package Types:

  • Rigid Case Package Type Icon
    Case
  • Bulk/Industrial Lined Case Package Type Icon
    Lined Case

Controls, Software & Components

Catalyx - Controls, Software & Components Product Image

Catalyx's SmartFactory Software Suite offers regulated industries, including food and beverage, pharmaceuticals, and other packaging operations, a resilient and expandable platform designed to replace custom, independently managed software applications on production lines. This suite enhances operational efficiency by inspecting 100% of product quality and integrity, reducing batch setup times by 33%, accelerating new product onboarding by 36%, eliminating manual data input errors, and digitizing paperwork processes. Key applications encompass digital line clearance, machine vision inspection, returnable transit packaging, vision-guided robotics, and the integration of AI and deep learning technologies. Catalyx also provides custom software development services to improve integration among enterprise systems, such as ERP, inventory control, quality management, and manufacturing automation systems. Catalyx's expertise also extends to comprehensive data analytics solutions and integration for organizations, addressing the increasing demand for efficient data management.

See the Controls, Software & Components page on this company's website.

Types of Controls, Software & Components

  • Case or Tray Erect/Load/Seal (Integrated)
  • Case or Tray Loaders

Features:

  • Adhesive
  • Auto load
  • Automatic
  • Bottom load
  • Case liners
  • Horizontal/End/Side Load
  • Manual load
  • Robotic
  • Robotic loading
  • Semi-automatic
  • Stapling
  • Tamper-evident
  • Tape
  • Vertical/Top/drop load
  • Wraparound

Package Types:

  • Rigid Carton (Folding) Package Type Icon
    Carton (Folding)
  • Bulk/Industrial Lined Case Package Type Icon
    Lined Case

Additional Offerings

Product inspection, professional and managed services, environmental monitoring solutions, custom software and integration, bioreactor controls, line clearance, supply chain inspection