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Kaps-All Packaging Systems Inc

200 Mill Rd Riverhead, NY 11901 United States

KAPS-ALL Packaging System, Inc. has been designing and building packaging machinery since 1941. The best available components/engineering are provided with each machine giving you long- term, low maintenance bottling and packaging equipment. Complete bottle orienting, cleaning, filling, capping, sealing and diagnostic systems including ORIENTAINER, Plastic Bottle Unscramblers, FILLS-ALL Volumetric, Pressure/Gravity and Rotary Fillers, KAPS-ALL Automatic and semi-autuomatic cappers suitable for low, medium, and high speed lines to suit your needs.

Liquid Fillers

Kaps-All Packaging Systems, Inc. - Liquid Fillers Product Image

Kaps-All supplies machines designed for multipurpose liquid filling operations, from free-flowing to viscous products. Offering a wide range of filling methods and techniques in automatic, semi-automatic and rotary configurations, the Kaps-All product line includes the FA-G-E gravity filler, a fully automatic, microprocessor controlled machine for straight line liquid filling of free flowing liquids (including foaming thin products), suitable for glass, plastic or metal containers. Model FA-P Expandable Fills-All Model FA-P Pressure Filler features two stainless steel gravity/pressure nozzles that are adjustable for varying fill heights (expandable to 18 nozzles) and accommodates a bottle range of 1-3/4 inch high to 1 gallon containers (glass, plastic or metal).

See the Liquid Fillers page on this company's website.

Types of Liquid Fillers

  • Gravity Fillers
  • Piston Fillers
  • Pressure Fillers

Features:

  • Aseptic
  • Automatic
  • Inline
  • Liquids with particulates
  • Non-viscous liquids
  • Rotary
  • Semi-automatic
  • Viscous liquids

Package Types:

  • Rigid Ampoule or Vial Package Type Icon
    Ampoule or Vial
  • Rigid Bottle or Jar Package Type Icon
    Bottle or Jar
  • Rigid Can or Canister Package Type Icon
    Can or Canister

Cappers

Kaps-All Packaging Systems, Inc. - Cappers Product Image

Kaps-All manufactures a broad range of capping, overcapping, retorque, lidders and hand capper machines for numerous applications and speeds. Models include the A6 Spindle Auto Capper, a fully automatic machine that handles screw caps of all materials and styles from 8mm to 120mm including pilfer evident and child resistant cap closures. Model FA6 Portable 6 Spindle Cap Tightener and Retorquer, for pump and trigger cap tightening, runs at speeds of up to 300 bpm and requires only 38 in. of line space. Model BE4-Portable Over Capper/Lidder handles over caps, lids and fitments of all materials and styles from 13mm to 70mm.

See the Cappers page on this company's website.

Types of Cappers

  • Overcappers
  • Press-on Cappers
  • Retorquers
  • Roll-on Cappers
  • Screw Cappers

Accumulators

Kaps-All Packaging Systems, Inc. - Accumulators Product Image

Kaps-All manufactures accumulating tables and surge tables in the USA, designed for unscrambling, accumulating and surge back-up of bottles, jars, cans and other containers. The FS-S Rotary Surge Table provides a container accumulation area in the event of a backup or stoppage down line and automatically returns containers to the production line once the backup is cleared. Stainless steel surge tables come standard in 36- or 48-in. diameter sizes, with other sizes available according to customer specifications. Model FS-A is an accumulating table 36” or 48” Accumulating Table, designed for accumulating product at the end of the production line, features an adjustable 33- to 37-in. height adjustment and rotates containers in either clockwise or counterclockwise direction.

See the Accumulators page on this company's website.

Types of Accumulators

  • Accumulation Tables/Conveyors

Package Types:

  • Rigid Ampoule or Vial Package Type Icon
    Ampoule or Vial
  • Rigid Bottle or Jar Package Type Icon
    Bottle or Jar
  • Rigid Can or Canister Package Type Icon
    Can or Canister

Conveyors

Kaps-All Packaging Systems, Inc. - Conveyors Product Image

Kaps-All supplies CONVEYS-ALL® modular conveyor designs that require no tools for adjustments. Standard components are used for simple and complete in-house installation eliminating expensive downtime and ensuring easy maintenance. The pre-assembled modules are easily connected together, offering flexibility of use as each conveyor component can be mixed, matched, reconfigured or added-on when needed. The standard stainless steel frame eliminates painted surfaces, aluminum extrusions and crudely welded non-sanitary systems on the market. CONVEYS-ALL conveyors are competitively priced and feature high quality materials and components, along with rugged construction, reliability and longevity of operation. All conveyor systems are guaranteed for 3 years. "Off-the-shelf" conveyor components can be shipped within 48 hours upon receipt of order.

See the Conveyors page on this company's website.

Types of Conveyors

  • Conveyor Components and Accessories
  • Flighted Conveyors
  • Guides, Rails & Adjustment Systems
  • Infeed & Discharge Conveyors
  • Modular Conveyors
  • Tabletop Conveyors

Features:

  • Buffering
  • Cases
  • Chain
  • Counting
  • Fabric
  • Indexing
  • Jam control
  • Packages
  • Polymer
  • Sorting
  • Tool-less changeover
  • Washdown (wet)

Product & Package Handling

Kaps-All Packaging Systems, Inc. - Product & Package Handling Product Image

The FS-B Bulk Parts Elevator from Kaps-All is designed for cap feeding operations. It can also elevate and handle similar small parts. Features include an all stainless steel chassis, hood and guards; heavy duty construction; no change parts required; and a large five (5) cubic foot capacity stainless steel hopper.

See the Product & Package Handling page on this company's website.

Types of Product & Package Handling

  • Elevators & Lowerators

Labeling Machines

Kaps-All Packaging Systems, Inc. - Labeling Machines Product Image

Kaps-All manufactures Label-Vantage pressure-sensitive labelers for round and flat panel packaging, Ranging from low- to high-speed models, Kaps-All supplies front/back, wrap, and combination labelers. Models include the LF-40, a pressure-sensitive panel labeler for round, flat-sided and oval bottles reaching speeds of up to 40 m/min. (1,500 in./min.) Model LW-40 pressure-sensitive full and partial wrap labeler for round bottles.

See the Labeling Machines page on this company's website.

Types of Labeling Machines

  • Pre-Cut Label Applicators
  • Pressure-Sensitive Label Applicators
  • Printer/Applicators
  • Roll-fed Labelers

Features:

  • Inline

Package Types:

  • Rigid Ampoule or Vial Package Type Icon
    Ampoule or Vial
  • Rigid Bag-in-box for Liquids Package Type Icon
    Bag-in-box for Liquids
  • Rigid Bottle or Jar Package Type Icon
    Bottle or Jar
  • Rigid Can or Canister Package Type Icon
    Can or Canister
  • Rigid Carton (Folding) Package Type Icon
    Carton (Folding)
  • Rigid Carton (Gabletop) Package Type Icon
    Carton (Gabletop)
  • Rigid Cartridge Package Type Icon
    Cartridge

Packaging Inspection Equipment

Kaps-All Packaging Systems, Inc. - Packaging Inspection Equipment Product Image

Kaps-All distributes the AM-DA Quality Control Center from AutoMate Technologies. This diagnostic inspection center allows for non-contact/non-destructive testing and rejection of containers for multiple specifications in one center. Standard features include bottle counter and rate meter module, conveyor speed monitor with encoder and alarm module, and missing cap detector module.

See the Packaging Inspection Equipment page on this company's website.

Types of Packaging Inspection Equipment

  • Cap, Lid & Flap Detection
  • Cap Torque Testing
  • Fill Level Inspection
  • Thermal Scanners
  • Vision Inspection Systems

Features:

  • Automatic
  • Entry-level/budget models available
  • Offline
  • Online

Package Types:

  • Rigid Ampoule or Vial Package Type Icon
    Ampoule or Vial
  • Rigid Bag-in-box for Liquids Package Type Icon
    Bag-in-box for Liquids
  • Semi-Rigid Blister for Tablets Package Type Icon
    Blister for Tablets
  • Rigid Bottle or Jar Package Type Icon
    Bottle or Jar
  • Rigid Can or Canister Package Type Icon
    Can or Canister
  • Rigid Carton (Folding) Package Type Icon
    Carton (Folding)
  • Rigid Carton (Gabletop) Package Type Icon
    Carton (Gabletop)
  • Rigid Cartridge Package Type Icon
    Cartridge
  • Flexible Chub Pack Package Type Icon
    Chub Pack
  • Semi-Rigid Clamshell Package Type Icon
    Clamshell
  • Rigid Cup, Bowl or Tub Package Type Icon
    Cup, Bowl or Tub
  • Semi-Rigid Portion Pack Cup Package Type Icon
    Portion Pack Cup
  • Semi-Rigid Sleeve Package Type Icon
    Sleeve
  • Rigid Tray Package Type Icon
    Tray
  • Semi-Rigid Tube (Flexible) Package Type Icon
    Tube (Flexible)
  • Semi-Rigid Vacuum Skin Pack Package Type Icon
    Vacuum Skin Pack

Specialty Equipment

Kaps-All Packaging Systems, Inc. - Specialty Equipment Product Image

Kaps-All makes bottle and container cleaning equipment including CLEAN-N-VAC Models AC-35 and AC-65, designed to automatically invert bottles and remove dust, dirt, carton lint and other foreign matter from container, using a combination of high pressure, ionized air, and highly efficient vacuuming. The ionizing neutralizes static electricity freeing dust and dirt for effective cleaning. Machines invert the containers over an effective cleaning area of up to 30 inches. Models are available as standalone units or in conjunction with other equipment such as a Kaps-All's filler, capper, orienting and unscrambling equipment or can be integrated into a complete bottling line.

See the Specialty Equipment page on this company's website.

Types of Specialty Equipment

  • Container Cleaning & Sanitizing Machines
  • Static Eliminators

Features:

  • Automatic

Package Types:

  • Rigid Ampoule or Vial Package Type Icon
    Ampoule or Vial
  • Rigid Bottle or Jar Package Type Icon
    Bottle or Jar