Process Validation(14 companies)
Firms that specialize in assisting consumer packaged goods companies and others receive validation for compliance with any applicable regulatory standards, such as cGMP, FDA, USDA, and others.
Barry-Wehmiller Design Group
In addition to offering architectural, engineering, process design/automation and process safety and risk management services, the Barry-Wehmiller Design Group is a system integrator for a wide range of filling and packaging line solutions with extensive experience in material handling, printing, labeling, inspection systems, secondary packaging requirements and management information systems. The Design Group provides complete production systems, line upgrades or experienced professionals ready to complement the client’s project team.
Burns & McDonnell
Burns & McDonnell offers engineering, and design-build services for consumer products, food and beverage, life science and other sectors. Its design-build and engineer-procure-construct (EPC) processes are directed to achieve efficient progress, superior quality and a predictable outcome for projects, with safe, on-time and on-budget performance. Burns & McDonnell manages safety, cost, schedule and quality with proven procedures and experienced leadership while implementing Construction Industry Institute (CII) best practices for safety. Burns & McDonnell also offers integrated process design and helps clients evaluate packaging scenarios to help them select the best plant for the line, choose the right equipment manufacturers or determine the best flow through a plant. Burns & McDonnell has experience handling all material and ingredient types and all packaging scenarios.
CMC Design Build
As an integrated engineering and construction firm, CMC Design-Build is able to deliver guaranteed project pricing very early in the design process. This allows our food and beverage clients to quickly make major decisions based upon real internal rates of return before expending significant amounts of money and time on a full design and bid process.
Focused on design/build services for the food and beverage industry, Dennis Group provides a comprehensive range of services. The in-house team at Dennis Group is experienced in executing projects from conception through start-up, or providing engineering assistance on specific areas. Dennis Group’s expertise extends from facility design and performance auditing to food safety, sustainability and LEED certification, automation and controls design, environmental engineering, process design, packaging systems and more. Whether it is a large project close to $200 million or a relatively small one under $10,000, Dennis Group has the capabilities to execute everything internally or involve the relevant external subject matter specialists when appropriate for the project. Recent projects have included designing and building bakery, fruit, dairy, dips, meat, frozen foods, beverages, snacks, confectionery, and distillery facilities.
Descon Integrated Conveyor Solutions
Descon provides end-to-end services for customized and integrated full line integration and packaging solutions for the food and beverage industry, from concept and design to engineering, manufacturing, and installation. Descon manages each aspect of the line engineering project: line audit, plant layout design, project management and execution, conveyor and machine Engineering, and in-house manufacturing and assembly.
Food Plant Engineering, LLC
Insightful design is critical for the long-term success of any operation. To withstand the rigors of food plant sanitation, each component of a facility needs to be durable and easy to clean in an efficient and cost-effective manner. In fact, the entire operation must effectively and economically use natural energy resources such as gas, electric and water to reduce overall production costs and be environmentally sustainable. Food Plant Engineering’s collaborative team incorporates the necessary facility elements into a cohesive design by using building information modeling (BIM) software, such as 3D Revit and AutoCAD. Each discipline—using knowledge gained from a long history of successful food plant projects—follows best industry practices to design a hygienic facility that will produce food safely and efficiently.
Foth Production Solutions LLC
Foth has expertise in facility design and engineering services for food and beverage plants. Foth offers construction services, design/build and alternative project delivery services, product manufacturing engineering, manufacturing optimization services, regulatory compliance and permitting and strategic consulting and planning. Recent projects have included: design, procurement, installation and start up of a new bottling line; building and designing three blending lines for the addition of ready-to-drink cocktails and flavored malt beverage (FMB) products to a brewery; and redesigning and building the entire milling process of an almond milk processing line.
Gray Solutions offers a range of planning, engineering, design, construction, and development services for food/beverage, manufacturing, distribution and other plants. In addition, Gray specializes in equipment engineering and integration as well as engineering digital services for its clients. Recent facilities Gray has planned and built include beverage plants, distilleries, meat processing plants, pet food processing facilities and cannabis processing plants for leading brands.
NCC Automated Systems
NCC Automated Systems specializes in the design and integration of packaging lines for flexible packaging, rigid, secondary and tertiary applications. NCC has experience integrating packaging lines for a wide variety of applications: portion packs, frozen and fresh proteins; bakery and confectionary applications; bagged, tray-packed, frozen and fresh vegetables; coffee; snacks; and personal care products. NCC is not locked into using only one equipment manufacturer in system designs, which facilitates the research and selection of the equipment that is best suited for the application and customer’s needs.
Polytron provides full-system integration engineering and consulting for everything inside the four walls of the plant. Integration engineering and consulting services include process, project management, smart manufacturing and manufacturing execution system (MES)/manufacturing operation management (MOM), machine safety, industrial network and cybersecurity, packaging and automation and controls.
Schneider Electric offers a suite of industrial automation services and integrated tools, such as the EcoStruxure™ Augmented Operator Advisor, an augmented reality system for instant diagnosis and contactless maintenance, for increased efficiency and lower costs. Services include modernization and upgrades for existing automation systems, cybersecurity services, performance optimization, maintenance and support of hardware and software, operations consulting, as well as design, engineering and execution of automation services. Schneider also offers 200 courses and learning solutions the plant workforce as well as safety services and training.
TM Process & Controls, Inc.
Professional services include process mechanical design, general contractor services, process flow diagrams, piping and instrumentation diagrams, layout drawings, equipment lists, Gantt charts, construction plants and bid-ready packages.
WeighPack Systems Inc. / Paxiom
In addition to offering turnkey packaging machines, WeighPack provides systems integration services from line layout design to engineering, fabrication, assembly and installation. WeighPack manufactures most parts in its system but often integrates other brands of equipment as well. Every piece of equipment manufactured by WeighPack undergoes individual testing and inspection with strict procedures to follow prior to shipping. WeighPack’s engineering department consisting of over twenty full-time electrical and mechanical engineers is available to work with customers to create floor plans of integrated systems that best suit their needs.
Zachry Engineering Corporation
Zachry Engineering Corporation is a client-driven, full service engineering, procurement, and construction management (EPCM)/engineering, procurement and construction (EPC) organization. Zachry Engineering provides fast-track engineering, design, procurement, construction, and project management services for the food, beverage and consumer products packaging industries, throughout North America and beyond. Food packaging projects include specialties in prepared foods, dry goods, confections, canned soups, bakery/snacks and pet foods. In consumer products, Zachry Engineering's packaging experience encompasses household products, personal care products, and chemicals. Services include engineering plant expansion, site survey and selection, equipment modernization, refrigeration and HVAC design and water treatment systems.
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