Facility Design & Construction
(27 companies)Firms providing services for the design/build of plants, including architectural firms that specialize in the planning and plant design, site selection and civil engineering services, utility services consulting, and construction firms.
Barry-Wehmiller Design Group
In addition to offering architectural, engineering, process design/automation and process safety and risk management services, the Barry-Wehmiller Design Group is a system integrator for a wide range of filling and packaging line solutions with extensive experience in material handling, printing, labeling, inspection systems, secondary packaging requirements and management information systems. The Design Group provides complete production systems, line upgrades or experienced professionals ready to complement the client’s project team.
Bastian Solutions
As a systems integrator, Bastian Solutions designs, engineers, installs and commissions material handling, order fulfillment and distribution systems by combining equipment, controls and software products into a turnkey solution. Bastian’s experts seek out leading technologies in both equipment and information systems coupled with proven operational strategies. Related areas of expertise include robotics, controls and software integration. Other capabilities include installation and project management, 3D renderings and simulations, site selection and development.
Bratney Companies
Bratney Companies is a provider of design, engineering, and construction services to processing and packaging plants. Recent facility design and engineering services have included popcorn processing plants and flour mills.
Burns & McDonnell
Burns & McDonnell offers engineering, and design-build services for consumer products, food and beverage, life science and other sectors. Its design-build and engineer-procure-construct (EPC) processes are directed to achieve efficient progress, superior quality and a predictable outcome for projects, with safe, on-time and on-budget performance. Burns & McDonnell manages safety, cost, schedule and quality with proven procedures and experienced leadership while implementing Construction Industry Institute (CII) best practices for safety. Burns & McDonnell also offers integrated process design and helps clients evaluate packaging scenarios to help them select the best plant for the line, choose the right equipment manufacturers or determine the best flow through a plant. Burns & McDonnell has experience handling all material and ingredient types and all packaging scenarios.
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bXperts (BEXP)
bXperts offers a wide range of on-site services to support customers in food and beverage, packaging and healthcare. bXperts support OEMs by providing mechanical and electrical, automation and remote tech support, drafters through our extensive global network. We also offer support to end-users including production line services, preventive and corrective maintenance and machine operators.
CMC Design Build
As an integrated engineering and construction firm, CMC Design-Build is able to deliver guaranteed project pricing very early in the design process. This allows our food and beverage clients to quickly make major decisions based upon real internal rates of return before expending significant amounts of money and time on a full design and bid process.
Coperion & Coperion K-Tron
Coperion and Körber Supply Chain Software (SCS) have formed a partnership to provide logistics solutions for new plastic processing plant design, network integration and also for retrofit modernization and improved network integration of existing plants. Specializing in polymer production plant logistic concept development, highly specialized logistics management systems for complex material flow processes, logistics management for chemical material flow processes and transportation, Coperion and Körber also offer design for full integration of polymer production and material flow processes for quality and batch tracing accountability and inventory management.
CRB
CRB specializes in engineering, architecture, construction and consulting services for biopharm and food manufacturers. ONEsolution™ is CRB’s integrated project delivery (IPD) method that builds off the lean approaches developed by the industry’s most respected professional organizations to provide a full project solution from initial planning through operational readiness. ONEsolution was conceived to defy the old project management adage of “quality, cost and schedule – pick two.” Instead, ONEsolution aligns stakeholders on those targets from the very beginning.
Dennis Group
Focused on design/build services for the food and beverage industry, Dennis Group provides a comprehensive range of services. The in-house team at Dennis Group is experienced in executing projects from conception through start-up, or providing engineering assistance on specific areas. Dennis Group’s expertise extends from facility design and performance auditing to food safety, sustainability and LEED certification, automation and controls design, environmental engineering, process design, packaging systems and more. Whether it is a large project close to $200 million or a relatively small one under $10,000, Dennis Group has the capabilities to execute everything internally or involve the relevant external subject matter specialists when appropriate for the project. Recent projects have included designing and building bakery, fruit, dairy, dips, meat, frozen foods, beverages, snacks, confectionery, and distillery facilities.
Descon Integrated Conveyor Solutions
Descon provides end-to-end services for customized and integrated full line integration and packaging solutions for the food and beverage industry, from concept and design to engineering, manufacturing, and installation. Descon manages each aspect of the line engineering project: line audit, plant layout design, project management and execution, conveyor and machine Engineering, and in-house manufacturing and assembly.
DORAL Corporation
Working with plant engineers, Doral handles rigging, machinery moving and installation of large equipment, ranging from tasks such as setting silos and tanks in a plant to installing complete food and beverage lines. Services include process equipment rigging, setting and installation; production and packaging line relocations within a plant; and conveyor installation and modification. Doral also provides complete plant moving/relocation services, structural steel framing/fabrication for plant construction and structural reinforcement of existing facilities.
Dubak Electrical Group
Specialists in electrical construction, Dubak Electrical Group offers industrial electrical design/build, system integration, control and automation, data, fiber optic and related facility design and engineering services for food service, oil processing, manufacturing, packaging, water, automotive and other industries. Integration services include design, plant automation and upgrading, streamline of control systems and other capabilities. Dubak Electric Integration and Process Control works with the leading PLC and SCADA hardware and software applications such as Siemens, Toshiba, Allen Bradley, Modicon and more.
ESI Group USA
ESI Group specializes in the design and construction of facilities for food processing, distribution, foodservice, warehouses and related areas. ESI’s design team is made up of architects and engineers who assist clients with a broad range of services ranging from site planning, environmental analysis, feasibility studies, budget estimation and planning to food safety and sanitation planning, master planning, architectural design and engineering, process engineering and piping, structural engineering, electrical engineering, mechanical/plumbing/HVAC and ventilation. ESI’s construction team utilizes a three-phase project approach to create continuous flow for a client's project. The result is a streamlined schedule with a more cost-efficient process that can accelerate the delivery of quality facilities in a safer environment and at a lower cost.
Food Plant Engineering, LLC
Insightful design is critical for the long-term success of any operation. To withstand the rigors of food plant sanitation, each component of a facility needs to be durable and easy to clean in an efficient and cost-effective manner. In fact, the entire operation must effectively and economically use natural energy resources such as gas, electric and water to reduce overall production costs and be environmentally sustainable. Food Plant Engineering’s collaborative team incorporates the necessary facility elements into a cohesive design by using building information modeling (BIM) software, such as 3D Revit and AutoCAD. Each discipline—using knowledge gained from a long history of successful food plant projects—follows best industry practices to design a hygienic facility that will produce food safely and efficiently.
Foth Production Solutions LLC
Foth has expertise in facility design and engineering services for food and beverage plants. Foth offers construction services, design/build and alternative project delivery services, product manufacturing engineering, manufacturing optimization services, regulatory compliance and permitting and strategic consulting and planning. Recent projects have included: design, procurement, installation and start up of a new bottling line; building and designing three blending lines for the addition of ready-to-drink cocktails and flavored malt beverage (FMB) products to a brewery; and redesigning and building the entire milling process of an almond milk processing line.
Gray Solutions
Gray Solutions offers a range of planning, engineering, design, construction, and development services for food/beverage, manufacturing, distribution and other plants. In addition, Gray specializes in equipment engineering and integration as well as engineering digital services for its clients. Recent facilities Gray has planned and built include beverage plants, distilleries, meat processing plants, pet food processing facilities and cannabis processing plants for leading brands.
Interstates
Projects get easier when you use single-source electrical and engineering experts for design and construction. Interstates offers facility design, engineering, electrical construction and related consulted services, built upon a highly collaborative approach that proactively identifies potential scheduling challenges, allowing extra time to present solutions that fit budgets — no scope creep. The Interstates team handles complex issues with safety, skill, and exceptional quality. Electrical construction and engineering services include 3D laser scanning and modeling, design-assist, design-build, material specification and procurement services and more.
Kiewit Industrial Group Inc.
Specializing in design/build services, Kiewit offers complete project delivery services for the food and beverage markets, including early involvement, feasibility studies, design, procurement, construction, construction management and commissioning. Kiewit’s experience ranges from new facilities, expansions and renovations to maintenance and shutdowns. Its team of experienced engineers and construction professionals provides project solutions in agricultural products; baked, frozen and prepared foods; pet food; and meat processing.
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Life Cycle Engineering, Inc.
Life Cycle Engineering provides engineering, design and support services that that solve challenging technical and engineering problems for food and beverage, packaged goods and other market sectors. Expertise extends to offering cybersecurity, IT and the design and delivery of complete HVAC systems.
Polytron, Inc.
Polytron provides full-system integration engineering and consulting for everything inside the four walls of the plant. Integration engineering and consulting services include process, project management, smart manufacturing and manufacturing execution system (MES)/manufacturing operation management (MOM), machine safety, industrial network and cybersecurity, packaging and automation and controls.
Schneider Electric
Schneider Electric offers a suite of industrial automation services and integrated tools, such as the EcoStruxure™ Augmented Operator Advisor, an augmented reality system for instant diagnosis and contactless maintenance, for increased efficiency and lower costs. Services include modernization and upgrades for existing automation systems, cybersecurity services, performance optimization, maintenance and support of hardware and software, operations consulting, as well as design, engineering and execution of automation services. Schneider also offers 200 courses and learning solutions the plant workforce as well as safety services and training.
Statco-DSI Process Systems
In addition to its process equipment, Statco-DSI offers system integrator services, specializing in the sanitary liquid and food processing. With eleven sales and engineering offices strategically located throughout the United States and a network of more than 150 sanitary process professionals and process design engineers, Statco-DSI's field installation crews integrate all processing equipment, as well as handle sanitary welding, and also fabricate pipe hanging systems, platforms, ladders, specialty fittings and other design and engineering services for the food, beverage and dairy industries.
The Austin Company
Using The Austin Method®, the company’s design-build approach, Austin provides its clients a single source for all facility planning, design and construction services, and assumes undivided responsibility for meeting project budget, schedule and quality. In addition to construction, The Austin Company offers plant engineering, facility management, location consulting and related services for food/beverage, pharmaceutical, processing and other industries.
TM Process & Controls, Inc.
Professional services include process mechanical design, general contractor services, process flow diagrams, piping and instrumentation diagrams, layout drawings, equipment lists, Gantt charts, construction plants and bid-ready packages.
WEBBER/SMITH Associates, Inc.
The primary focus of the WEBBER/SMITH Group® of branded companies is to provide engineering and building design services to industrial-scale food and beverage manufacturing and distribution and related industries. Industries that the firm services include prepared foods, produce, dairy, meat, poultry, eggs, seafood, confectionery, bakery, snack foods, pet food, juice/beverage, and ingredients manufacturing industries, as well as the wholesale grocery, food service, convenience store, specialty food, and public cold storage distribution industries. The group’s specific engineering expertise includes USDA, FDA/FSMA, HACCP/HARPC, SQF, BRC and cGMP food-safe facility design. Related industrial markets served include pharmaceutical, agricultural, and general industrial manufacturing and distribution.
WeighPack Systems Inc. / Paxiom
In addition to offering turnkey packaging machines, WeighPack provides systems integration services from line layout design to engineering, fabrication, assembly and installation. WeighPack manufactures most parts in its system but often integrates other brands of equipment as well. Every piece of equipment manufactured by WeighPack undergoes individual testing and inspection with strict procedures to follow prior to shipping. WeighPack’s engineering department consisting of over twenty full-time electrical and mechanical engineers is available to work with customers to create floor plans of integrated systems that best suit their needs.
Zachry Engineering Corporation
Zachry Engineering Corporation is a client-driven, full service engineering, procurement, and construction management (EPCM)/engineering, procurement and construction (EPC) organization. Zachry Engineering provides fast-track engineering, design, procurement, construction, and project management services for the food, beverage and consumer products packaging industries, throughout North America and beyond. Food packaging projects include specialties in prepared foods, dry goods, confections, canned soups, bakery/snacks and pet foods. In consumer products, Zachry Engineering's packaging experience encompasses household products, personal care products, and chemicals. Services include engineering plant expansion, site survey and selection, equipment modernization, refrigeration and HVAC design and water treatment systems.
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