Facility Design & Engineering Services(48 companies)
Design/build services related to the architectural design and construction of packaging and processing plants. Also includes companies that provide engineering and integration services such as building full processing or packaging lines within a facility.
Facility Design & Engineering Services Companies
AC Horn Manufacturing
AC Horn Manufacturing is a single-source supplier for an integrated, complete automated processing line for nut butter. The company can supply all equipment, including roasters, blanchers, grinding mills, ingredient feeders, conveyors and packaging systems. AC Horn designs an integrated control system, in addition to providing complete drawing sets and managing the project so that it is finished on time and meets the customer’s specifications. Company has designed, installed and commissioned turnkey systems for nut butter ranging from 500- to 20,000 lb/hour operations.
Barry-Wehmiller Design Group
In addition to offering architectural, engineering, process design/automation and process safety and risk management services, the Barry-Wehmiller Design Group is a system integrator for a wide range of filling and packaging line solutions with extensive experience in material handling, printing, labeling, inspection systems, secondary packaging requirements and management information systems. The Design Group provides complete production systems, line upgrades or experienced professionals ready to complement the client’s project team.
As a systems integrator, Bastian Solutions designs, engineers, installs and commissions material handling, order fulfillment and distribution systems by combining equipment, controls and software products into a turnkey solution. Bastian’s experts seek out leading technologies in both equipment and information systems coupled with proven operational strategies. Related areas of expertise include robotics, controls and software integration. Other capabilities include installation and project management, 3D renderings and simulations, site selection and development.
Bratney Companies is a provider of design, engineering, and construction services to processing and packaging plants. Recent facility design and engineering services have included popcorn processing plants and flour mills.
Burns & McDonnell
Burns & McDonnell offers engineering, and design-build services for consumer products, food and beverage, life science and other sectors. Its design-build and engineer-procure-construct (EPC) processes are directed to achieve efficient progress, superior quality and a predictable outcome for projects, with safe, on-time and on-budget performance. Burns & McDonnell manages safety, cost, schedule and quality with proven procedures and experienced leadership while implementing Construction Industry Institute (CII) best practices for safety. Burns & McDonnell also offers integrated process design and helps clients evaluate packaging scenarios to help them select the best plant for the line, choose the right equipment manufacturers or determine the best flow through a plant. Burns & McDonnell has experience handling all material and ingredient types and all packaging scenarios.
BW Integrated Systems
Maximizing space and decreasing production time is critical, which is why BW Integrated Systems is dedicated to designing and implementing packaging line optimization solutions that meet the unique space and manufacturing needs of its customers. Leading concepts in BW Integrated Systems’ approach include the importance of line controls and designing with future proofing in mind. Its team consists of strong commercial, applications and controls experts who are focused on delivering systems solutions that meet and exceed client expectations. A division of Barry-Wehmiller, one of the world’s largest packaging companies, BW Integrated Systems is both a machine manufacturer and system integrator, bringing a unique understanding of how to best feed machine centers and ensure proper spacing between equipment centers so that each machine can perform optimally.
CHL Systems offers multi-disciplined engineering services with a proven track record of delivering the highest quality custom engineered solutions to all manufacturing industries. With 25+ engineers, including numerous professional engineers and certified SolidWorks professionals, CHL uses the latest technology software to design innovative custom machinery, equipment, and systems.
CMC Design Build
As an integrated engineering and construction firm, CMC Design-Build is able to deliver guaranteed project pricing very early in the design process. This allows our food and beverage clients to quickly make major decisions based upon real internal rates of return before expending significant amounts of money and time on a full design and bid process.
Colborne Foodbotics, LLC
Colborne Foodbotics is a FANUC Robotics Authorized System Integrator, specializing in bakery and food processing and packaging applications. Colborne Foodbotics builds designs, builds, and programs systems in-house with both large and small robot cells for handling applications including vision guided loading/collation and pick-and-place, robotic depanning, robotic pan stacking and unstacking, basket/tray handling and loading, case packing, and palletizing. Recent examples of systems integration projects include robotic cheesecake swirling and a robotic pouch transfer for snack/baked goods. Each integrated system is a whiteboard-designed automation solution tailored to customer's specific requirements.
Compass Industrial Group, LLC
Coperion & Coperion K-Tron
Coperion and Körber Supply Chain Software (SCS) have formed a partnership to provide logistics solutions for new plastic processing plant design, network integration and also for retrofit modernization and improved network integration of existing plants. Specializing in polymer production plant logistic concept development, highly specialized logistics management systems for complex material flow processes, logistics management for chemical material flow processes and transportation, Coperion and Körber also offer design for full integration of polymer production and material flow processes for quality and batch tracing accountability and inventory management.
CRB specializes in engineering, architecture, construction and consulting services for biopharm and food manufacturers. ONEsolution™ is CRB’s integrated project delivery (IPD) method that builds off the lean approaches developed by the industry’s most respected professional organizations to provide a full project solution from initial planning through operational readiness. ONEsolution was conceived to defy the old project management adage of “quality, cost and schedule – pick two.” Instead, ONEsolution aligns stakeholders on those targets from the very beginning.
Descon Integrated Conveyor Solutions
Descon provides end-to-end services for customized and integrated full line integration and packaging solutions for the food and beverage industry, from concept and design to engineering, manufacturing, and installation. Descon manages each aspect of the line engineering project: line audit, plant layout design, project management and execution, conveyor and machine Engineering, and in-house manufacturing and assembly.
Working with plant engineers, Doral handles rigging, machinery moving and installation of large equipment, ranging from tasks such as setting silos and tanks in a plant to installing complete food and beverage lines. Services include process equipment rigging, setting and installation; production and packaging line relocations within a plant; and conveyor installation and modification. Doral also provides complete plant moving/relocation services, structural steel framing/fabrication for plant construction and structural reinforcement of existing facilities.
DTM Massman, LLC
DTM Packaging offers system integration services for bottling lines. DTM’s services include designing and integrating entire bottling lines with the added ability of combining new equipment with remanufactured equipment, producing high-value, low-cost solutions. DTM specializes in integrated equipment throughout a bottling line, including bottle unscrambling and orienting equipment, inline and rotary filling (including DTM’s servo-driven continuous motion Walking Beam Flow system), meter fillers (using magnetic or mass flowmeter technology), inline and rotary capping as well as inline and rotary labeling. In addition, integration services extend to case packing, case erecting and case sealing machines at the end of the bottling line.
Dubak Electrical Group
Specialists in electrical construction, Dubak Electrical Group offers industrial electrical design/build, system integration, control and automation, data, fiber optic and related facility design and engineering services for food service, oil processing, manufacturing, packaging, water, automotive and other industries. Integration services include design, plant automation and upgrading, streamline of control systems and other capabilities. Dubak Electric Integration and Process Control works with the leading PLC and SCADA hardware and software applications such as Siemens, Toshiba, Allen Bradley, Modicon and more.
Elm Electrical, Inc.
Elm Electrical offers automation and integration services covering a wide range of plant functions. System integration services range from palletizing to pick-and-place systems and beyond.
Engineered Automation of Maine
EAM Vision is a machine vision integrator, providing turnkey, set and forget vision solutions for the most challenging machine vision projects, with a specialization in AI deep learning. The advantage of AI deep learning vision systems is its ability to achieve high accuracy with low false failure rate by leveraging big data. EAM Vision guides customers through all stages of deep learning implementation, from data collection and labeling to model training and deployment.
ESI Group USA
ESI Group specializes in the design and construction of facilities for food processing, distribution, foodservice, warehouses and related areas. ESI’s design team is made up of architects and engineers who assist clients with a broad range of services ranging from site planning, environmental analysis, feasibility studies, budget estimation and planning to food safety and sanitation planning, master planning, architectural design and engineering, process engineering and piping, structural engineering, electrical engineering, mechanical/plumbing/HVAC and ventilation. ESI’s construction team utilizes a three-phase project approach to create continuous flow for a client's project. The result is a streamlined schedule with a more cost-efficient process that can accelerate the delivery of quality facilities in a safer environment and at a lower cost.
Flex-Line Automation, Inc.
Flex-Line Automation offers custom design of feeding equipment, heavy-duty tabletop, belt, roller, and other conveyor services as well as robotics, with over 30 years of experience helping customers design new or optimize existing manufacturing layouts for manufacturing and packaging processes.
Food Plant Engineering, LLC
Insightful design is critical for the long-term success of any operation. To withstand the rigors of food plant sanitation, each component of a facility needs to be durable and easy to clean in an efficient and cost-effective manner. In fact, the entire operation must effectively and economically use natural energy resources such as gas, electric and water to reduce overall production costs and be environmentally sustainable. Food Plant Engineering’s collaborative team incorporates the necessary facility elements into a cohesive design by using building information modeling (BIM) software, such as 3D Revit and AutoCAD. Each discipline—using knowledge gained from a long history of successful food plant projects—follows best industry practices to design a hygienic facility that will produce food safely and efficiently.
Foth Production Solutions LLC
Foth has expertise in facility design and engineering services for food and beverage plants. Foth offers construction services, design/build and alternative project delivery services, product manufacturing engineering, manufacturing optimization services, regulatory compliance and permitting and strategic consulting and planning. Recent projects have included: design, procurement, installation and start up of a new bottling line; building and designing three blending lines for the addition of ready-to-drink cocktails and flavored malt beverage (FMB) products to a brewery; and redesigning and building the entire milling process of an almond milk processing line.
Frain offers engineering, automation, development and integration services. Frain's engineering team offers guidance, and support throughout every stage of the project, offering the benefits of a single source provider with sustainable solutions. From project planning and management to factory acceptance testing and installation, Frain gets the project up and running fast.
Gray Solutions offers a range of planning, engineering, design, construction, and development services for food/beverage, manufacturing, distribution and other plants. In addition, Gray specializes in equipment engineering and integration as well as engineering digital services for its clients. Recent facilities Gray has planned and built include beverage plants, distilleries, meat processing plants, pet food processing facilities and cannabis processing plants for leading brands.
Heisler Industries, Inc.
Heisler designs, engineers and integrates complete filling line systems that ensure you achieve your automation objectives such as increased production capacity; low operation costs; prompt return on investment; reduced exposure to worker injury; substantial manpower savings. Heisler’s knowledgeable engineering staff can conduct on-site evaluations to pinpoint and eliminate hidden, high cost packaging problems in the facility. Heisler can manufacture, assemble, service, install and support projects of almost any size. Working from a hand-drawn sketch, a CAD-drawn plant layout, or verbally communicated needs, Heisler’s engineers will present a sensible, economical, and practical line design and provide Auto-CAD layouts customized to suit the project’s specific requirements. Heisler’s project management team is highly qualified and dedicated to satisfying its customers needs and providing the critical leadership required in coordinating both in house departments, as well as, the purchase of equipment from outside vendors during the design, manufacturing, installation and start-up stages of the project.
HMC provides equipment rebuild, modernization and conversion services, focusing on updating obsolete electronics and schematics on older pouch machines. Standard packages and conversions are available with short lead times and onsite installation by HMC travel service techs.
Integrated Packaging Machinery, LLC
As systems integrators, IPM designs and builds packaging automation solutions that meet the needs of customer's processes and procedures in the dairy, food, and beverage industries. IPM’s team of experienced engineers will align with the business's space constraints and company's operational needs. IPM's packaging professionals oversee all facets of the packaging line, from design, integration, ordering, scheduling, manufacturing, installation, commissioning and training.
Projects get easier when you use single-source electrical and engineering experts for design and construction. Interstates offers facility design, engineering, electrical construction and related consulted services, built upon a highly collaborative approach that proactively identifies potential scheduling challenges, allowing extra time to present solutions that fit budgets — no scope creep. The Interstates team handles complex issues with safety, skill, and exceptional quality. Electrical construction and engineering services include 3D laser scanning and modeling, design-assist, design-build, material specification and procurement services and more.
Hartness offers full and partial line systems integration services. Hartness systems integration solutions are staffed by industry professionals from around the globe, all experts in their disciplines. From feasibility studies to innovative packaging line designs, and from project management to training, Hartness offers a portfolio of integrated engineering and plant operations services for projects both large and small.
Life Cycle Engineering, Inc.
Life Cycle Engineering provides engineering, design and support services that that solve challenging technical and engineering problems for food and beverage, packaged goods and other market sectors. Expertise extends to offering cybersecurity, IT and the design and delivery of complete HVAC systems.
MAC Automation Concepts
MAC Automation Concepts, Inc offers engineering services including building plantwide systems to automatically transfer boxes, totes and products between production floor and warehouse to reduce labor cost and improve overall efficiency of parts handling. MAC offers solutions to parts management and welcomes the opportunity to analyze specific applications and suggest efficient solutions that meet the individual needs of each customer.
Modular Packaging Systems, Inc.
Modular incorporates years of experience integrating packaging lines coupled with its unique components to make each integration a success. There are many factors that Modular considers when integrating a packaging line, including available floor space, required throughput speeds, proper spacing between machines, future expansion and work flow of the packaging line.
NCC Automated Systems
NCC Automated Systems specializes in the design and integration of packaging lines for flexible packaging, rigid, secondary and tertiary applications. NCC has experience integrating packaging lines for a wide variety of applications: portion packs, frozen and fresh proteins; bakery and confectionary applications; bagged, tray-packed, frozen and fresh vegetables; coffee; snacks; and personal care products. NCC is not locked into using only one equipment manufacturer in system designs, which facilitates the research and selection of the equipment that is best suited for the application and customer’s needs.
Polytron provides full-system integration engineering and consulting for everything inside the four walls of the plant. Integration engineering and consulting services include process, project management, smart manufacturing and manufacturing execution system (MES)/manufacturing operation management (MOM), machine safety, industrial network and cybersecurity, packaging and automation and controls.
Precision Automation Company, Inc.
From concept development through mechanical and electrical design, fabrication, assembly, testing and installation, Precision Automation Company designs and manufactures integrated and custom machinery for production, assembly, packaging, and much more. Its team of mechanical and electrical engineers, project managers, and technicians use a tested and proven approach that reduces costs and lowers risk for customers, using tools such as CAD and 3D software.
Precision PMD offers consulting services for companies who are looking to replace an old line, introduce a new product, or simply want existing machinery to operate more efficiently. Consulting services from Precision PMD extend to improving machinery uptime, consulting on packaging material size or material changes on existing packaging, improving operator interface and related services.
ProMach's Systems and Integration business line designs and manufactures a comprehensive portfolio of processing equipment for food, beverage, dairy, brewing and other industries. The Statco-DSI brand is recognized as one of the largest process equipment distributors and turnkey systems integrators for the sanitary processing market in North America. Offerings include BlenZer® continuous multi-stream inline blending systems, Therma-Stat™ extended shelf life (ESL)/aseptic processing systems, high-temperature-short-time (HTST) processing systems, and more. Additionally, ProMach represent numerous processing and packaging equipment manufacturers and take responsibility for the installation and support of these systems in the field.
Propack Processing & Packaging Systems, Inc.
Propack’s team of designers and engineers specialize in integrating best-in-class processing and packaging solutions for customers. Propack's vast experience and depth of knowledge allows them to integrate Propack machinery with existing systems within customer plants, as well as integrate third-party equipment from customer-preferred suppliers seamlessly into proven systems. Using a collaborative design process with the guidance of the customer, Propack's team engineers a robust end-to-end custom solution for each project.
Schneider Electric offers a suite of industrial automation services and integrated tools, such as the EcoStruxure™ Augmented Operator Advisor, an augmented reality system for instant diagnosis and contactless maintenance, for increased efficiency and lower costs. Services include modernization and upgrades for existing automation systems, cybersecurity services, performance optimization, maintenance and support of hardware and software, operations consulting, as well as design, engineering and execution of automation services. Schneider also offers 200 courses and learning solutions the plant workforce as well as safety services and training.
Sentry Equipment & Erectors, Inc
The Engineering Department at Sentry is fully staffed to support all stages of a project. Sales engineers work directly with their field sales counterparts and the customer to develop an idea and prepare a scope. Mechanical engineers prepare the calculations and design the individual components necessary for the fabrication process. Electrical engineering group implements the system. All electrical drawings, panels, and programming are done in house.
Sidel can help boost the productivity of equipment and the performance of the entire plant through its facility design and engineering services that include line assessments, training and digital solutions. On-site measurements will check machine and conveyor speeds, line balance and operations to evaluate overall line performance and identify production loss impact. Sidel also performs line design simulations detailing how each piece of equipment on a future line would work on an optimized line and present options. Remote performance assessments also available.
SOCAPS US Inc.
SOCAPS US offers a wide range of consulting services to support clients from food and beverage, health and beauty and other packaging clients. SOCAPS supports manufacturers by leading and optimizing their projects through engineering services such as automation and robotics, mechanical and electrical design, project management and innovation, electrical design and automation and functional analysis. Other engineering services include 2D/3D mechanical design. SOCAPS also offers other professional services including recruitment consulting (expert in technical professions) to technical audits including project management consulting, innovation consulting or technical training, SOCAPS handles a wide range of services.
Spec Engineering offers facility engineering services for the food, grain, minerals, chemicals, and pharma industries ranging from design and front-end engineering, process optimization, packaging and process design and CIP system design. Facility design phases include TIC Cost Estimates, pilot plant studies, PFDs, PID development, process hazard analysis, waste water treatment and much more.
Statco-DSI Process Systems
In addition to its process equipment, Statco-DSI offers system integrator services, specializing in the sanitary liquid and food processing. With eleven sales and engineering offices strategically located throughout the United States and a network of more than 150 sanitary process professionals and process design engineers, Statco-DSI's field installation crews integrate all processing equipment, as well as handle sanitary welding, and also fabricate pipe hanging systems, platforms, ladders, specialty fittings and other design and engineering services for the food, beverage and dairy industries.
TM Process & Controls, Inc.
Professional services include process mechanical design, general contractor services, process flow diagrams, piping and instrumentation diagrams, layout drawings, equipment lists, Gantt charts, construction plants and bid-ready packages.
WEBBER/SMITH Associates, Inc.
The primary focus of the WEBBER/SMITH Group® of branded companies is to provide engineering and building design services to industrial-scale food and beverage manufacturing and distribution and related industries. Industries that the firm services include prepared foods, produce, dairy, meat, poultry, eggs, seafood, confectionery, bakery, snack foods, pet food, juice/beverage, and ingredients manufacturing industries, as well as the wholesale grocery, food service, convenience store, specialty food, and public cold storage distribution industries. The group’s specific engineering expertise includes USDA, FDA/FSMA, HACCP/HARPC, SQF, BRC and cGMP food-safe facility design. Related industrial markets served include pharmaceutical, agricultural, and general industrial manufacturing and distribution.
Zachry Engineering Corporation
Zachry Engineering Corporation is a client-driven, full service engineering, procurement, and construction management (EPCM)/engineering, procurement and construction (EPC) organization. Zachry Engineering provides fast-track engineering, design, procurement, construction, and project management services for the food, beverage and consumer products packaging industries, throughout North America and beyond. Food packaging projects include specialties in prepared foods, dry goods, confections, canned soups, bakery/snacks and pet foods. In consumer products, Zachry Engineering's packaging experience encompasses household products, personal care products, and chemicals. Services include engineering plant expansion, site survey and selection, equipment modernization, refrigeration and HVAC design and water treatment systems.
ZARPAC provides fully integrated, OEE availability optimized turnkey packaging lines and packaging line engineering services. ZARPAC works with virtually every packaging equipment OEM to help deliver optimum solutions for customers and has completed over 2,400 integration projects for complete and partial lines. The ZARPAC team takes pride in being packaging line design, packaging line optimization and packaging machinery experts.
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