Denest/Fill/Seal (Integrated)
(14 companies)A monobloc machine that performs three main functions for rigid trays, cups, and bowls in a single, continuous operation: denesting or separating pre-made containers and dropping them as individual units onto a conveying device, filling the containers, and then sealing the containers. Are you looking at new tray, blister, or clamshell equipment? Here are some best practices on what to look for.
Atlas Vac Machine
Atlas Vac Machine is an original equipment manufacturer of a full range of medical device tray sealers as well as blister and tray sealers for pharmaceutical and hygienic consumer product applications. Highlighted machines from the product line include the 1830S Electric Tray Sealer, featuring a heat sealing area of 18 x 30 in. (45.7cm x 76.2cm), with other sizes on request. Other machine features include a servo-driven press assembly and a horizontally oriented light curtain system that is Class 3 OSHA compliant with separate safety circuitry. Other highlighted machines include the manually operated 1518S Single Shuttle Medical Device Tray Sealer with a manually operated single shuttle and the 1518 Dual Shuttle sealer.
BW Packaging
Ermi and Dairy Pack brands of preformed cup filling machines from Synerlink, a Berry-Wehmiller Packaging Company, are designed for premium, unitary primary packaging, whether they’re to be sold individually or grouped into different SKUs at end-of-line. These fillers can also be used to fill buckets for family portions and catering markets. Ermi and Dairy Pack FS cup filling machines accept any shape (round, oval, square, conical, reverse conical) or material (plastic, aluminum, glass, terra cotta) for cups, whether they’re stackable or not. With ranges from 4,000 to 63,000 containers per hour, machines offer three levels of hygiene for standard, extended and long shelf-life items. Machines accommodate up to three different cup shapes and/or diameters on the same line.
DMM Packaging, Inc.
DMM Packaging manufactures canister and tray sealers for low to medium speed applications for pre-made trays. The T12H is part of the family of T-Series of thin film tray sealers for cosmetic, dairy, dry goods and food. Featuring a precision tooled flight bed, guillotine, or die-cut seal heads, and a variety of tray denesting devices, this sealer runs up to 120 trays/min. on four lanes. With an All Servo Powertrain the T-Series Sealers have the flexibility to perform in a number of industries that require high accuracy tray filling and tray sealing. The T3H tray sealer is suitable for a number of industries requiring high accuracy tray filling and sealing.
FEMC
FEMC specializes in denesting automation and offers a variety of machines to fit virtually any need denest, fill and seal operation. Whether the client is currently using hand placing, starting a new line, or replacing an troublesome existing system, FEMC can help. Denesting automation can be used with plastic, paper, foam, metal, and more materials for applications in industries such as ready-to-eat meals, meat packing, frozen meals, container production, produce packing, single-serve foods and much more.
Harpak-ULMA Packaging LLC
Harpak-ULMA Packaging’s tray sealing packaging machines are used in the fresh foods and frozen meals markets. Tray sealing machines seal a rigid tray and heat seals a plastic film to trays flange. The seal is airtight, so that customers can take advantage of MAP technology to prolong the product’s shelf life by slowing down harmful bacteria that causes spoilage. Seal also functions as a simple dust cover for frozen products where no MAP requirements exist.
LoeschPack PPT USA
Use tray loaders and tray loading machines from LoeschPack to point dry baked goods in the right direction, quickly and gently, straight into tray packaging. Loesch’s patented LOKEM tray loading system is designed for fully automatic filling of confectionery and dry baked goods products such as biscuits, cookies and chocolates into single and multi-rowed trays. Primarily used to handle delicate products with large dimensional and shape tolerances, LOKEM packs at speeds of up to 800 products/min. The products can be arranged in the tray standing on edge, in flat or shingled position according to requirement.
MGS MACHINE
The MGS portfolio includes several technologies to denest and place stacked trays, tubs, clamshells quickly and accurately. Featured equipment for bowls, trays and cups includes the IPP (Intermittent Pick n' Place) for feeding stackable items, the ITD (Intermittent Tray Denester) running at 70 ppm, the RPP (Rotary Pick n' Place) system for denesting and feeding stackable items, and the Vortex, a bulk feed/sort/singulate system for applications on trays and bowl lines.
Modern Packaging LLC
Modern Packaging designs and manufactures precision packaging systems that fill and seal nearly any dry, liquid, semi-viscous or viscous product into preformed cups or trays for the food, dairy, cosmetic and pharmaceutical industries. All units are 24 hour production machines that are servo or cam driven, have stainless steel construction and can be either aseptic or positive clean air pressure filling systems. In addition, all systems are easy to operate, maintain and fulfill all USDA , UL and 3A dairy standards. Featured equipment includes the Modern Straight Line (SL) filling systems, known for quality and performance in the food, coffee, juice, and sauce industries.
nVenia, A Duravant Company
Ohlson Brand reciprocating placer automatically denests stacks of plastic clamshell trays in order to place them on an indexing conveyors or other part of the production process in order to be filled.
Packline USA
Machines for filling premade trays, cups and bowls handle tasks such as denesting, conveying, filling, sealing and capping. Units also are available for hand-filled, modified atmosphere packaging (MAP), high pressure packaging (HPP) ready and for hot- or cold-filled options. Stainless steel and Dairy 3A configurations available.
Point Five Packaging, LLC
Point Five Shelf Life Solutions offers a wide range of tray, cup, and bowl tray sealers, from tabletop test units to high-speed automatic systems. Many of units are capable of using modified atmosphere packaging (MAP) and vacuum skin packaging (VSP) technologies.
Precision PMD
Precision PMD designs and manufactures film membrane sealing systems for pre-formed rigid and semi-rigid containers as well as a complete line of denesters for paper, plastic and foil containers. Precision PMD sealers can seal paperboard and plastic trays and cups. Machines are designed to fit specific application needs for today with the ability for growth in the future. Precision PMD's pre-made tray and cup fillers range from lower volume, intermittent models to continuous machines for higher volume applications. All Precision PMD denesters can be servo driven or can be mechanically linked to an existing system’s drive source.
Starview Packaging Machinery
Starview offers food tray sealing machines with a focus on start-ups and medium volume food processing facilities. Shuttle, rotary and inline models in various seal area sizes are available.
WeighPack Systems Inc. / Paxiom
Integrated tray/cup/bowl filling solutions from Weighpack include denesting, auto weigh filling and sealing equipment. and check weighing.
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